why_micropak

Mold process

Mold is everywhere. In fact there are well over 100,000 different species of mold. Some species of mold can be harmful to people and of course nobody wants their products to arrive at retail covered in white, yellow and green spores. Mold has specific requirements for growth and different materials will be more susceptible for mold growth than others. The understanding of what mold is and how it grows is the first step towards prevention.

WHAT IS MOLD AND HOW DOES IT GROW?

Mold spores. Mold and mildew are simple, microscopic organisms that can grow virtually anywhere if they have adequate moisture, nutrients and appropriate temperatures. Spores of dozens of kinds of mold and mildew are present at all times in indoor and outdoor air. These spores can settle, germinate and grow wherever good growth conditions are found. The basic unit of mold growth is hyphae. The hyphae form long, thin branching structures that grow at the tip. The collective hyphae of a colony are called the mycelium. Spores form on the end of some of the hyphae and the spores contain the genetic information inside their small rigid structure. After the spores are formed, they are released into the air and carried elsewhere. Once the spore lands in a new area and when the appropriate conditions exist, the spore will begin to germinate into a new hyphae cell and start the process all over again. Molds are an important part of nature however when spores are present in large quantities, they will damage merchandise and can be a health hazard to humans, potentially causing allergic reactions and respiratory problems.

REQUIREMENTS FOR MOLD GROWTH

Moisture. Most molds require moisture levels starting from around 65% relative humidity (RH) in order to grow. A lower RH delays germination of mold spores and reduces the rate of mold growth. RH would have to be below 62% to stop all chances for typical mold growth. Moisture in materials such as leather, textile, wood, etc. can also support mold growth.

Food. Molds do not have the ability to create their own food and instead produce enzymes that digest organic matter. The food source for mold can therefore be natural fibers, leather, paper or even ordinary dust.

Temperature. Molds cannot control their own temperature so they must rely on the temperature of the environment. The ambient temperature will control the rate of biochemical reactions controlling growth and each species of mold has a minimum, maximum and optimum temperature for growth. Although various molds can grow within a wide range of temperatures (from 0°C to 50°C), most common molds will grow at room temperature. For our purposes the ideal range for mold growth would be from 20°C and up.

WHY ARE SHOES, GARMENTS, BAGS AND OTHER ITEMS SO SUSCEPTIBLE TO MOLD?

Shoes, garments, bags and similar items are often produced in conditions of high humidity and high temperature. These products also contain a variety of materials and adhesives, many of which will be an excellent food source for mold. The requirement for moisture, temperature and food are thus all fulfilled. After production the merchandise will usually be in shipping containers for extended periods during which time the relative humidity will rise and fall dramatically, creating an ideal incubator for mold. It is important to note that it is not unusual to have mold cases on synthetic shoes, bags, jackets and other items. While synthetic materials themselves will not become moldy (except in very special cases) organic matter on the interior or exterior surface of the materials can support mold growth. Often times it is in fact the interior components of the synthetic item that first become moldy and the mold then grows onto the surface.

What is the Micro-pak process?

The Micro-Pak process for mold prevention is based on the education and training of material suppliers, manufacturers and logistic partners. The Micro-Pak technical team takes a holistic approach looking at everything from incoming materials, production at main facilities as well as outside workshops, warehousing and shipping in order to assist all participants in eliminating mold. The training modules include education, factory analysis, corrective action planning and the proper use of Micro-Pak products.

EDUCATION

Micro-Pak technicians will hold regularly scheduled seminars to educate all involved personnel on the issues of mold growth and prevention. This will involve multi-lingual PowerPoint presentations, case studies, demonstrations and in-depth question and answer sessions. These seminars can be focused solely on mold related issues or can be combined with a customer’s general training events.

ANALYSIS

For each factory analysis Micro-Pak will issue a detailed report of our findings and recommendations. The report (average 20 pages) will include the original checklist with all answers, the factory score as well as previous scores, the technician’s comments and recommendations, mold swab details as well as photos.

CORRECTIVE ACTION PLANNING

While the analysis is focused on fact-finding what is most important is for the factory to eliminate any shortcomings. To assist with this process Micro-Pak will develop a Corrective Action Plan (CAP) for the factory based on the results of the analysis. The CAP will specify the problems found and ask the factory for their plan for corrections with details of when the corrections will be completed and who will be responsible for ensuring that the corrections are carried out. This will be far more effective than just having the factory reply in an e-mail “we will improve for the future”.

USE OF MICRO-PAK PRODUCTS

Our products are easy to use and comply with rigorous safety standards set by national authorities as well as individual companies policies.

Benefits of using Micro-pak

Micro-Pak products and services include a wide range of benefits covering efficacy, regulatory compliance, safety, technical support and sustainability. Micro-Pak has an international organization with offices and distributors located in major manufacturing and retail markets around the globe enabling us to keep up to date with local issues as well provide our customers with immediate service and assistance. Micro-Pak offers an end-to-end mold prevention process in a sustainable and compliant manner.

REGULATORY

Micro-Pak® products are registered in the US per the Environmental Protection Agency (EPA) requirements as well as in all fifty states. In the EU Micro-Pak® products are REACH pre-registered and are in the process of being registered under the Biocidal Products Regulation (BPR).

EFFICACY

Through extensive and continual third party testing in internationally recognized laboratories Micro-Pak® products have demonstrated continual efficacy for periods of over five months.

SAFETY

As part of our Environmental Protection Agency (EPA) registration Micro-Pak® products underwent rigorous safety testing for skin irritation, inhalation, ingestion as well as other points and were approved in all areas. Micro-Pak® products are EPA Toxicity Category IV which is the lowest (safest) rating issued by the EPA.

COMPLIANCE

Micro-Pak has an extensive restricted substance test protocol and complies with Proposition 65 as well as the restricted substance lists of the AAFA, FDRA, SATRA and major brands and retailers throughout the world. Micro-Pak® products are also REACH pre-registered in the EU as well as compliant with the latest list of Substances of Very High Concern (SVHC).

SERVICE

Micro-Pak has offices in Hong Kong, Portland, Oregon, New York and Holland as well as an international network of more than twenty-five authorized distributors around the world. This allows us to offer customer service on a 24/7 basis. If required our staff can, within hours, be in your US, European or Asian offices, factories or retail stores.

TECHNICAL SUPPORT

Micro-Pak has a highly qualified technical team available for seminars, on-sight training and factory audits. The Micro-Pak technical office has advanced and unique lab facilities for conducting mold spore counts and species identification.

SUSTAINABILITY

Micro-Pak has a continually developing sustainability program headed by our Sustainability Officer based in the Portland office. Micro-Pak is also a member of the Sustainable Packaging Coalition and has achieved Cradle to Cradle Silver Certification

Product comparison

Following the success of Micro-Pak, many companies started producing a wide range of anti-mold patches using various active ingredients. Some of these may be effective against mold however as many of the companies selling these items have neglected to follow the necessary detailed regulatory procedures, it is unclear as to both the safety of these products (for both workers and consumers) as well as their environmental impact. It is important to understand that the consequences for violations of regulatory procedures will ultimately fall on the retailer. Micro-Pak products are registered with the Environmental Protection Agency (EPA) in the US and are REACH pre-registered in the EU.
Disinfectant sprays require a specific and thorough application to have the desired effect. Use of disinfectant sprays may also result in discoloration or other damage to materials particularly those with light colors or special finishes. Application of sprays requires proper safety procedures to avoid workers suffering from unsafe levels of chemical exposure through inhalation, eye irritation or skin contact. Disinfectant sprays are also subject to a wide range of regulatory issues in both the US and EU regardless of where the application takes place.

Micro-Pak products are simple to use and are compliant with relevant regulations in major markets around the globe
Desiccants are designed to absorb moisture and while some of these may be quite effective at this they are not specifically going after mold spores. Micro-Pak products will both absorb moisture and create and release an atmosphere to eliminate mold spores.



For shipments to the EU all desiccants are subject to regulatory compliance under REACH including registration as well as compliance with the ever-growing list of Substances of Very High Concern (SVHC). Failure to complete the REACH registration process can result in fines and other penalties imposed on the importer and retailer. Micro-Pak products are registered with the Environmental Protection Agency (EPA) in the US and are pre-registered under REACH in the EU.


There is a significant environmental impact with the manufacturing and shipping of many desiccants including a surprisingly large degree of water usage. Due to the unique nature of the Micro-Pak chemistry no water is used in the manufacturing of Micro-Pak products.
Ultra violet lights can be considered as one step in the mold prevention process but should not be thought of as a cure-all for mold. Ultra violet lights are effective against a limited number of mold species and the effectiveness will vary greatly with the intensity and duration of the light. Moreover ultra violet lights will only be effective on the exposed area and will not eliminate mold spores on the unexposed parts of the product. Finally, if the manufacturing facilities are not properly cleaned then the product will still be exposed to high levels of mold spores after undergoing the light treatment.
There are a variety of so-called “natural products” on the market intended to prevent mold. Many of these products are ineffective and may in fact promote mold growth through their high water content. It is also important to understand that in both the US and EU there is no automatic regulatory exemption for “natural products”. There are in fact detailed procedures for the registration and approval of such items as well as a specific list of what is considered as “natural”. Finally while “natural” sounds better than “man-made”, not every natural product is suitable for every use.